08. MANUFACTURING OF MOLDS IN FERRO-RESIN AND ALUMINIUM

Essepieffe Italia’s Technical Office provides professional advice on projects supplied by customers, proposing customised solutions for the creation of moulds for mass production and for the optimisation of their functional mechanics. We specialise in the design and construction of resin and aluminium moulds.

The founder, Gerardo Centrella, has always placed quality and execution precision at the centre of the company’s philosophy, constantly investing in technological innovation both in the technical design department and in the operational mould construction and moulding phases. In this way, the craftsmanship experience developed over the years has evolved into an advanced digital dimension, capable of maintaining attention to detail and the quality of the final result while offering a greater variety of processes and finishes.

Today Essepieffe Italia manufactures iron-resin moulds of different sizes and characteristics, including semi-automatic systems with hydraulic, pneumatic or manual openings.

The company also offers a complete design service capable of transforming the customer’s idea into reality, progressing from 3D modelling with technical dimensions to the creation of the sample prototype and finally to the construction of the finished mould. A proven process that ensures total control and precision throughout every stage.

Our technicians work starting with both drawings provided by the customer and initial concepts to be developed, elaborating the engineering of the project through CAD-CAM software and proposing technical solutions optimised based on the customer’s specific requirements.

Construction of Aluminium moulds

The aluminium mould construction department is a highly specialised production unit dedicated to the design and construction of equipment for the polyurethane moulding process. Thanks to advanced mechanical expertise, precision technologies and high-quality materials, the department guarantees the production of reliable and durable moulds that meet the stringent standards of the industry.

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Technical and Design Department

The mould construction process begins with the design phase, carried out by specialised technicians using 3D CAD/CAM software.

Activities include:

  • development of the three-dimensional model of the mould:
  • analysis of tolerances, shrinkage and material flows;
  • determination of the closing, demoulding and unloading systems;
  • filling and thermal balancing simulations.

The design takes into account the customer’s requirements, the characteristics of the polyurethane and the process parameters.

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Maintenance and After-Sales Service

This department provides continuous production support, handling:

  • ordinary and extraordinary maintenance,
  • restoration of worn surfaces or components,
  • modifications to existing moulds,
  • updates and technical improvements.

This collaboration guarantees maximum mould efficiency over time.

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